Hycon Solutions logoHYCON SOLUTIONS

Electrical engineers, consultants and contractors

Power And Control For Industrial Plants

We design, build, install and maintain electrical systems, control panels and automation for plants across India and the Middle East.

Request a quote See our services
Open industrial control panel with PLC, drive and terminal modules
Hycon Solutions
Scope
EPC · Design · Panels · AMC
Systems
HT / LT · PLC · SCADA · VFD
Standards
IS · IEC · NEC · NFPA
Partner
Mitsubishi Electric (authorised)
Region
India · Middle East
25+Years in industrial electrical work
30+Clients served
500+Control panels supplied
2Regions: India and the Middle East

What we do

Five Service Lines, One Accountable Team

One engineering team takes your project from first drawing to commissioning, then keeps it running.

Power transformer at an electrical substation

EPC

EPC And Turnkey Projects

We engineer, procure and build complete electrical systems for industrial plants and commercial projects.

  • Industrial and commercial electrical installations
  • HT and LT systems, cable routing, DB and panel erection
  • Site supervision and quality assurance
  • Shutdown and turnaround services
Engineer marking up technical drawings

Design

Electrical Design And Consultancy

We bring deep technical expertise to every design and engineering package.

  • Electrical load calculations and single line diagrams
  • Lighting and power layouts
  • Shop drawings and design review
  • Compliance with IS, IEC, NEC and NFPA standards
Wired industrial control panel with PLC modules

Panels

Control Panels And Automation

We design, build and install power and control panels for automation, matched to each plant.

  • Power and distribution panels
  • PLC, SCADA and VFD panels
  • MCC and PCC panels: HT, LT, AMF and APFC
  • Custom builds for food, rice, textile, paper, electronics and automotive plants
Technician testing contactors with a meter

Maintenance

Maintenance And AMC

We keep your plant running with planned maintenance and fast response when something fails.

  • Preventive maintenance contracts (AMC)
  • Load balancing and grounding
  • Testing and troubleshooting
  • Emergency response services
  • Heat tracing system inspections
Engineers reviewing an automated line

Training

Skill Development And Training

We bridge the gap between education and industry, and train your team on the systems they run.

  • Training programs for engineers and technicians
  • PLC, SCADA and VFD programming workshops
  • Hands-on industrial wiring and testing
  • Safety and standards compliance training

Engineering services

From Concept To Commissioning

Our engineers design large-scale automation, solve equipment problems and run complex system tests. We build systems that run on their own or with minimal staff.

Design And Documentation

  • P&I diagrams
  • Single line diagrams
  • Measurement point, drive and feeder lists
  • Equipment specifications and documentation

Systems And Commissioning

  • Software development and system engineering
  • HMI control of valves, pumps, motors and other devices
  • Erection and commissioning of panels and instruments
Plant layout showing six process machines linked to one SCADA station
Oral solid dosage line · one SCADA station · six machines

Case study · Pharmaceutical

One SCADA For A Complete Solid Dosage Line

We connected six process machines to one SCADA station.

  • Rapid mixer granulator
  • Blender
  • Fluid bed dryer
  • Tray dryer
  • Coating
  • Capsule filling

What the plant gets

  • One view and control point for the whole line
  • Batch data logging and reports
  • Audit trails for 21 CFR Part 11
PharmaData integration for pharma plants
WaterWastewater treatment
MotionMulti-axis motion control
RemoteSCADA with GSM remote control
DrivesVFD control of motors, pumps and compressors
FactoryFactory automation

Product range

Panels We Design And Build

500+ control panels supplied to date.

Power And Distribution

  • MCC power panels LT
  • PCC panels HT · LT
  • APFC and AMF panels LT
  • Distribution boards with energy metering
  • Distribution panel boards with SCADA
  • Industrial starter panels

Control And Automation

  • PLC and VFD panels
  • Process automation systems
  • Instrument control panels
  • Control panels for water treatment plants
  • Local control stations
  • Industrial junction boxes

Authorised Mitsubishi Electric partner

The Mitsubishi Electric Range We Supply And Integrate

FamilyModelsWhat it covers
PLCsiQ Platform modular; FX3S, FX3G, FX3U, FX5U compactBasic to redundant CPUs, up to 8,192 I/O
Servo systemsMELSERVO-JE, MELSERVO-J4100 W to 22 kW; position, speed and torque control
HMIsGOT2000 (GT27, GT25, GT23, GT21), GOT X23.8 to 15 inch touch screens
Drives (VFDs)FR-D700, FR-E700, FR-A8000.4 to 500 kW; built-in Modbus RTU
RobotsRV vertical and RH horizontal typesMulti-joint industrial robots
LV switchgearACB, MCCB, MCB, RCCBLow-voltage protection
GOCGraphic operation controllerPLC with built-in HMI, 48 I/O

Motion Control

Q172DS and Q173DS motion CPUs, up to 36 axes, multi-axis interpolation, cam auto-generation, SSCNET III/H fibre-optic link.

Networks

Ethernet TCP/IP, CC-Link IE Control and Field, CC-Link and CC-Link LT, MELSECNET/H, Modbus TCP and serial, PROFIBUS, DeviceNet, HART.

Software And Data

GX Works3 and GX Works2, IEC 61131-3 programming, MELSOFT iQ Works and Navigator, MES connectivity, data logging, web server, loop control.

Sectors

Wherever Industry Runs, We Deliver

If a plant needs industrial-scale electrical panels, power distribution or automation, our team has the experience to build it.

Refinery columns and pipework
Oil and gas
Power plant with switchyard
Power generation and distribution
Ground-mounted solar array
Solar and renewable energy
Robotic car body assembly line
Automotive
Food processing line with workers
Food production
Textile mill machinery
Textile and paper
Petrochemical plant at dusk
Petrochemical and refining
Industrial robot arm on a production line
Electronics and manufacturing
  • Pharmaceuticals
  • Chemicals
  • Sugar and agro processing
  • Water and wastewater treatment
  • Steel, metals and cement
  • HVAC and building infrastructure
  • Data centres and warehousing

Experience

Companies We Have Worked With

  • LG Electronics
  • Maruti Suzuki
  • Cadbury India
  • Abbott Healthcare
  • Jubilant Pharma
  • AB Sugars
  • Namdhari Agro
  • Avant Garde
  • Eurocon International

30+ clients served · 500+ control panels supplied

On site

Our Work

VFD control panel built by Hycon
VFD control panel
PLC panel built by Hycon
PLC panel
Operator push-button control panel
Operator control panel
Transformer installation
Transformer installation
Overhead cable tray installation in a plant hall
Cable tray installation
Curved cable tray routing
Cable tray routing

Why Hycon

Why Companies Choose Us

  1. 25+ years of hands-on electrical and automation work
  2. Project delivery across India and the Middle East
  3. One skilled team for design, execution and support
  4. Custom solutions for every industrial need
  5. Quality work, delivered on schedule

Contact

Let’s Talk About Your Next Project

Send us your scope, drawings or a single question. Our engineers reply with next steps.

Emailinfo@hyconsolutions.in
Phone+91 93113 00552
Office3/1, Vasundhara, Ghaziabad, Uttar Pradesh, India